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Xerox Office - Phaser 2135 Parts List - Diagrams


Part Warranty, Return and Ordering information

How to order parts or request an RMA from Xerox:
(U.S. and Canada only)
Call 800-835-6100
(and follow these steps):

  1. Option 9 (Placing an Order)
  2. Option 3 (Parts and Upgrades)
  3. Option 1 (Phaser and DocuPrint N series printers)

Note:
Not all parts shown are available individually, but may be available as part of an assembly.
Some parts are not part numbered and therefore not orderable.

Warranty information:
All parts have a 90 day warranty.
Contact Xerox Technical Support:
800-835-6100 for warranty part replacement.

Part returns: RMA is required prior to returning any part

  • Unopened parts may be returned within 90 days of purchase.
  • There is a 5% restocking fee for all returned parts.
    Contact Xerox for a Return Material Authorization (RMA). (See "How to order parts or request an RMA from Xerox" above)
  • Opened parts are non-returnable.


Contents:

The Phaser 2135 Parts List/Diagrams are also available in PDF format Adobe Acrobat PDF format

Changes to Xerox parts are made to accommodate improved components as they become available. It is important when ordering parts to include the following information:
  • Component's part number.
  • Instrument type or number.
  • Instrument serial number.
  • Modification number, if any.

Using the Parts List

  • The numbers shown in each illustration correspond to the parts list number for that illustration.
  • The capital letters “C”, “E”, and “S” shown in an illustration stand for C-ring, E-ring, and Screw, respectively.
  • A shaded triangle t in an illustration indicates the item is part of an assembly.
  • The notation “with X~Y” following an part name indicates an assembly that is made up of components X through Y. For example, “1 (with 2~4)” means part 1 consists of part 2, part 3, and part 4.
  • An asterisk * following a part name indicates the page contains a note about this part.
  • A notation “(part of item 1.1)” indicates that the part is included with item 1.2.1 (PL1.2, line item 1).

PL 1.0 - Cabinet and Top Cover FRU's
Fig 1 Parts
Part number
Name and description
1
116-0998-00
Top Cover/Face Down Stack Bin
2
116-1083-00
Side Output Tray/Face Up Stack Tray
3
116-1061-00
Side Output Tray Link
4
116-1052-00
Top Cover Hinge Spring - Rear
5
116-1053-00
Top Cover Hinge Shaft
6
116-1051-00
Top Cover Hinge Spring - Front
7
116-1006-00
Left Side Cover
8
116-1004-00
Front Cover
9
116-1039-00
Duplex Slot Cover
10
116-1055-00
Top Cover Damper - Front
12
116-1008-00
 
Foot
13
116-1084-00
Right Side Door
14
012E12690
Multi-Sheet Bypass Links (Front & Rear)
15
116-1017-00
Multi-Sheet Bypass Tray
17   Multi-Sheet Bypass Drive Gear (part of 116-1037-00 Gear Kit)
18 116-1025-00 Top Cover Interlock Switch
19 116-1016-00 Multi-Sheet Bypass Pick Assembly
20 116-1018-00 Multi-Sheet Bypass Feeder Top Cover
21 116-1056-00 Top Cover Damper - Rear
22 116-1059-00 Top Cable Shield
23 116-1005-00 Rear Cover
24   Temperature/Humidity Sensor Board


PL 2.0 - Top Cover Inner Frame
Fig 2 Parts Part Number Name and description
1   Exit/Stack Full Sensor Actuator (part of 116-1036-00 Flag Kit)
2 116-1000-00 Exit/Stack Full Sensor
3 116-1054-00 Top Output (Face-down) Eject Sensor Assembly
4 116-1082-00 Control Panel Bezel
5 116-1003-00 Control Panel Assembly
6   Control Panel Tape Harness (part of 116-1035-00 Harness Kit)
7   Idler Rollers/Face Up Side Tray (part of 116-1038-00 Hardware Kit)
8 116-1057-00 Top Cover/Stack Bin - Inner Cover
9 116-1002-00 Eject Guide Assembly
10 116-0999-00 LED Bar Assembly
11   LED Assembly Spring (part of 116-1038-00 Hardware Kit)
12   26-pin LED Connector (part of 116-1035-00 Harness Kit)
13   Black LED Wiring Harness (part of 116-1035-00 Harness Kit)
14   Yellow LED Wiring Harness (part of 116-1035-00 Harness Kit)
15   Magenta LED Wiring Harness (part of 116-1035-00 Harness Kit)
16   Cyan LED Wiring Harness (part of 116-1035-00 Harness Kit)
17 116-1001-00 Top Cover Inner Frame
18 116-1024-00 Fuser Fan
19   Toner Cartridge Sensor Actuator (part of 116-1036-00 Flag Kit)
20 116-1321-00 LED/Toner Control Board
 


PL 3.0 - Printer Chassis (1 of 2)
Fig 3 parts Part number Name and description
1 116-1022-00 Fuser Exit Roller
2 116-1019-00 Duplex Guide Assembly
3   Fuser Latch Handle Spring (part of 116-1038-00 Hardware Kit)
4 003E55690 Fuser Latching Handle (Front)
5 130K65670 Fuser Exit Sensor Assembly
6 116-1021-00 Top/Side Output Solenoid Assembly
7   Fuser Exit Roller Bushing (Front) (part of 116-1038-00 Hardware Kit)
8 116-1020-00 Duplex Gate Solenoid Assembly
9 116-1066-00 Front Power Supply Fan
10 116-1032-00 Color Registration Sensor Assembly
11 116-1030-00 Color Registration Plate Shutter
12   Registration Shutter Spring (part of 116-1038-00 Hardware Kit)
13 121K26000 Color Registration Shutter Solenoid
14 116-1087-00 Printer Chassis
15   B Registration Entrance Sensor Flag (part of 116-1036-00 Flag Kit)
16 116-1015-00 Registration Roller Assembly (B)
17 600K88480 Entrance Sensor Board
18   A Registration Exit Sensor Actuator (Belt Entrance)
    (part of 116-1036-00 Flag Kit)
19   A Registration Entrance Sensor Actuator (part of 116-1036-00 Flag Kit)
20 121K25810 Registration Clutch
21 116-1012-00 Registration Motor Assembly
22   Registration Drive Gear A (part of 116-1037-00 Gear Kit)
23 116-1014-00 Registration Roller Assembly (A)
24 115K01970 Drum Contact Assembly
25 116-1068-00 Transfer Contact Assembly
26   Fuser Exit Roller Bushing (Back) (part of 116-1038-00 Hardware Kit)
27 116-1028-00 Rear Power Supply Fan


PL 4.0 - Printer Chassis (2 of 2)
Fig 4 parts Part number Name and description
1 003E55700 Fuser Latching Handle (Rear)
2 116-1011-00 Transfer Belt Motor Assembly
3 116-1026-00
116-1027-00
Low Voltage Power Supply (115 VAC)
Low Voltage Power Supply (220 VAC)
4 116-1029-00 Front Plate Assembly
5 116-1034-00 Low Voltage Power Supply Insulator
6 116-1067-00 Duplex Exit Paper Guide
7 115K01960 Rear Contact Assembly
8 116-1033-00 High Voltage Power Supply Insulator
9 105K25120 High Voltage Power Supply
10   High Voltage Tape Harness (part of 116-1035-00 Harness Kit)
11 116-1063-00 Back Plate Assembly w/ Imaging Drum Drive Gears
12 116-1064-00 Imaging Drum Motor
13 116-1215-00 Chassis fan


PL 5.0 - Paper Tray and Paper Tray Guides
Fig 5 Parts Part Number Name and description
1 116-1009-00 Universal Paper Tray
2 116-1085-00 Connector with Harness
3 116-1065-00 Right Cover Interlock Switch
4 116-1086-00
116-1643-00
Main Feeder Assembly
Jam Access Shutter w/Return Spring
5 116-1062-00 Paper Feed Roller
6 116-1010-00 Feed Motor
7 116-1007-00 Paper Size Sensing Board (includes Ribbon Harness)
8 116-1216-00 Roller Clutches (Bearing, One-Way)
9 116-1214-00 Roller Torque Limiter


PL 6.0 - Electrical Components FRU's
Fig 6 Parts Part Number Name and description
1 116-1050-00 Electrical Card Change
2 116-1023-00 Electrical Chassis Cooling Fan
3 537E61970 CRU EEPROM 816A2323M000
4 116-1031-00 Engine Controller Board
5 671-5269-00 System Controller Board (EFI Controller), Image Processor
6 156-4811-10
156-4780-10
156-4839-00
64-Mbyte RAM DIMM
128-Mbyte RAM DIMM
256-Mbyte RAM DIMM
7 650-4209-00 Internal IDE Hard Drive, Programmed
8 160-1060-00 Outer (Rear) Shield Plate
9 674-5282-00 Code ROM DIMM


PL 7.0 - Duplexer Unit FRU's
Fig 7 Parts Part Number Name and description
1 650-4230-00 Duplex Transport Assembly


PL 8.0 - Lower Tray Assembly FRU's
Fig 10 Parts Part Number Name and description
  119-6376-00 Lower Tray Assembly (with tray)
  119-6377-00 Lower Tray Deck (with trays)
1 116-1045-00 Lower Tray Assembly Left Cover
2 116-1043-00 Lower Tray Assembly Front Right Cover
3 116-1042-00 Lower Tray Assembly Universal Tray
4 116-1013-00 Castor Wheel
5 116-1046-00 Lower Tray Assembly Right Side Cover (Door)
6 116-1047-00 Lower Tray Assembly Main Feeder Assembly
7 116-1048-00 Lower Tray Assembly Control Board
8 116-1044-00 Lower Tray Assembly Rear Cover
9 116-1040-00 Lower Tray Assembly Top Connector


Kits
Part number Name / Parts Included
116-1038-01 Hardware Kit
LED Assembly Spring Kit
Fuser Exit Roller Bushing (Front)
Fuser Exit Roller Bushing (Back)
Registration Shutter Spring
Fuser Latch Handle Springs
Screw (T3x8)
Screw (T3x10)
Screw (T4x10)
Screw (M2x8)
Screw (M3x6)
Screw (M3x8)
Screw (M4x8)
Screw (SP3x10)
Screw (T4X6)
Screw (T4X8)
Plastic Eject Rollers

Part number Name / Parts Included
116-1037-00 Gear Kit
Main Feeder Drive Gear
Fuser Drive Gear A
Fuser Drive Gear B
Fuser Drive Gear C
Registration Drive Gear A
Multi-Purpose Tray Drive Gear
Imaging Unit Drive Gear

Part number Name / Parts Included
116-1035-00 Harness Kit
LED Harness M
LED Harness C
LED Harness Y
LED Harness K
26 pin LED connector
Control Panel Tape Harness
High Voltage Tape Harness
For Heat Motor, Belt Motor
For MBF paper End sensor, Near End sensor, OHP sensor
For 1stPaperEnd sensor, Near end sensor, 2nd Interface, Temp/Humidity sensor
For Geared Motor
For Feed sensor
For Color Registration sensor
For Board N71
For Board R71
For Board A73
For Duplexer
For Power
For Right side Cover Open, Stacker Cover Open
For Right side Cover Open-Relay cable
For C73 Interface (Finisher)
For Job Offset motor, Fuser Fan-relay cable
For Image Drum Motor
For hopping Motor, MBF/Registration Motor
For pickup clutch, feed roller Clutch
Temp/Humidity sensor-relay cable
Paper End sensor-relay, Paper Near End sensor-relay cable
For Paper Size Detect (board B73)
For Y71 PWB

Part number Name / Parts Included
116-1036-00 Flag Kit
Stack Full Flag
Toner Sensor Actuator (qty of 4)
Intermediate Exit Flag
B Reg Entrance Sensor Flag
A Reg Entrance Sensor Flag
A Reg Exit Sensor Flag
Tray 1 Media Low Flag
Tray 1 Media Out Flag


Supplies and Accessories
Part number Name / Parts Included
016-1927-00 Transfer Belt
Fuser:
016-1925-00
016-1926-00
110 Volt
220 Volt
Imaging Drum Units:
016-1921-00 Black Imaging Drum
016-1922-00 Cyan Imaging Drum
016-1923-00 Magenta Imaging Drum
016-1924-00 Yellow Imaging Drum
Standard Capacity Toner Cartridges:
016-1913-00 Black
016-1914-00 Cyan
016-1915-00 Magenta
016-1916-00 Yellow
High Capacity Toner Cartridges:
016-1917-00 Black
016-1918-00 Cyan
016-1919-00 Magenta
016-1920-00 Yellow
016-1927-00 Black
Manuals:
061-4288-00 Phaser 2135 Manual Pack (English)
061-4289-00 Phaser 2135 Manual Pack (French)
061-4290-00 Phaser 2135 Manual Pack (Italian)
061-4291-00 Phaser 2135 Manual Pack (German)
061-4292-00 Phaser 2135 Manual Pack (Spanish)
061-4293-00 Phaser 2135 Manual Pack, Brazilian/Portuguese
061-4294-00 Phaser 2135 Manual Pack, Simplified Chinese
061-4295-00 Phaser 2135 Manual Pack, Traditional Chinese
061-4296-00 Phaser 2135 Manual Pack, Korean
061-4298-00 Phaser 2135 Manual Pack, Dutch
061-4299-00 Phaser 2135 Manual Pack, Swedish
071-0725-00 Phaser 2135 Service Quick Reference Guide
063-3399-00 CD-ROM, Printer Software, Drivers and Utilities
063-3400-00 CD-ROM, Printer Management
003-1496-00 Toner Vacuum (115 VAC)
003-1497-00 Toner Vacuum (220 VAC)
003-1498-00 Filter for 3M Toner Vacuums
003-0619-00 DIP IC removal tool
003-1633-00 PLCC IC removal tool
161-0310-00 Power cord, US, shielded
161-0066-09 Power cord, 220V Euro
161-0066-10 Power cord, U.K.
161-0066-11 Power cord, Australian
161-0154-00 Power cord, Swiss
161-0240-00 Power cord, Danish
006-7998-00 Conductive grease, silicon
065-0598-00 Shipping box, replacement kit
004-5127-00 Shipping Carton


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