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Xerox Office - Phaser 6100 Parts List and Diagrams


Part Warranty, Return and Ordering information

How to order parts or request an RMA from Xerox:
(U.S. and Canada only)Call 800-835-6100
(and follow these steps):

  1. Option 9 (Placing an Order)
  2. Option 3 (Parts and Upgrades)
  3. Option 1 (Phaser and DocuPrint N series printers)

Note:
Not all parts shown are available individually, but may be available as part of an assembly.
Some parts are not part numbered and therefore not orderable.

Warranty information:
All parts have a 90 day warranty.
Contact Xerox Technical Support:
800-835-6100for warranty part replacement.

Part returns: RMA is required prior to returning any part

  • Unopened parts may be returned within 90 days of purchase.
  • There is a 5% restocking fee for all returned parts.
    Contact Xerox for a Return Material Authorization (RMA). (See "How to order parts or request an RMA from Xerox" above)
  • Opened parts are non-returnable.


Contents:

The Phaser 6100 Parts List/Diagrams are also available in PDF format Adobe Acrobat PDF format

Consumables, Routine Maintenance Items and Options
Item  Life Based on 5% Coverage   Part Number   Replaceable By  
Black Standard Toner Cartridge
Black High Capacity
 		 3,000
7,000		 106R00679
106R00684		 User replaceable
Cyan Standard Toner Cartridge
Cyan High Capacity
 		 2,000
5,000		 106R00676
106R00680
 User replaceable
Yellow Standard Toner Cartridge
Yellow High Capacity
 		 2,000
5,000		 106R00678
106R00682		 User replaceable
Magenta Standard Toner Cartridge
Magenta High Capacity
 		 2,000
5,000		 106R00677
106R00681		 User replaceable
Imaging Unit
 		 50,000 images 106R00593 User replaceable
Transfer Belt
 		 50,000 images 106R00594 User replaceable
500-Sheet Feeder
 		 N/A 119650600  
Waste Toner Cartridge
 		 3,000 - 5,000 pages (color 5%) 119650683 User replaceable
* The Fuser and Transfer Roller and Customer Replaceable Spare Parts, See 1.0 Main Exploded view. 

Screws Used in the Printer (Hardware Kit)

1.0 - Main Exploded View
 

Main Assembly Parts List
No.   Part number   Qty   Part Name and (part description)  
0   N/S   Set_Xerox
1   108R00594 1 Transfer Belt
2   108R00593 1 Imaging Unit
3   106R00679 1 Standard Capacity Black Toner Cartridge
  106R00684 1 High Capacity Black Toner Cartridge
4   106R00676 1 Standard Capacity Cyan Toner Cartridge
  106R00680 1 High Capacity Cyan Toner Cartridge
5   106R00677 1 Standard Capacity MagentaToner Cartridge
  106R00681 1 High Capacity Black Magenta Cartridge
6   106R00678 1 Standard Capacity Yellow Toner Cartridge
  106R00682 1 High Capacity Yellow Toner Cartridge
7   116-1850-00 1 Main Drive ASM
8   116-1851-00 1 DEVE Drive ASM
9   116-1579-00 1 Fuser 230V (Customer Replaceable Spare)
  116-1567-00 1 Fuser 110V (Customer Replaceable Spare)
10   116-1852-00 1 Main Controller Board
11     1 Main Frame
12   116-1853-00 1 Exit ASM
13   116-1928-00 1 Duplex ASM
14   116-1854-00 1 Paper Tray, Tray 1 (FCT)
15     1 Front Cover
16   116-1855-00 1 Rear Cover ASM
16-1     1 Cover Rear
16-2     1 Cover Rear Deco
16-3     1 Cover Open Board
16-4     1 Label (P)-Rear
16-S8     1 Screw
17   116-1856-00 1 Top Cover ASM
18   116-1857-00 1 DEVE Cover ASM
19   116-1859-00 1 LVPS (SMPS) ASM, 230 V
  116-1858-00 1 LVPS (SMPS) ASM, 110 V
19-1     1 LVPS (SMPS) V2-220V
    1 LVPS (SMPS) V1-110V
19-2     1 Bracket LVPS (SMPS)
19-3     1 Shield - LVPS (SMPS)
19-S9     1 Screw-Taptite
20   116-1860-00 1 HVPS
21   116-1861-00 1 Laser Unit (LSU)
22     2 Plain Washer
23   P/O hardware kit 2 E-ring
24   116-1915-00 1 Sheet ECU Board (Main Board Shield)
25     1 Ground Harness LIU
26     1 ICT-PIN ADF
27   116-1863-00 1 Fuser Fan
28   116-1929-00 1 CBF Harness-Main Laser (LSU)
29   116-1930-00 1 CBF Harness-Main Panel (Control Panel)
30   116-1931-00 1 CBF Harness-DEVE Motor
31   116-1932-00 1 CBF Harness-Main Motor
32   116-1933-00 1 Harness-Main LVPS (SMPS)
33   116-1934-00 1 Clutch Cam Solenoid
34     1 Bushing 8/5
35   116-1864-00 1 Sheet Cover Front OPE (Control Panel Cover)
36     1 HVPS Shield
37     1 LVPS (SMPS) Cover
38     1 OPC Drive Gear 2_Z40
39     1 Cam-T2 Engage
40     2 Shaft Cover Exit Hinge
41     1 Bracket Guide
42     1 Bracket Upper
43     1 Bracket Lower
43-1     1 Bracket Bracket Upper
43-2     1 Bracket Option
43-S9     2 Screw
44   119-6506-00 1 500-Sheet Feeder (SCF)
45     1 Cover Sensor Base
46     1 Harness C
47   116-1936-00 1 Harness D
48     1 Cable Clamp
49   116-1868-00 1 Laser (LSU) Cleaner ASM
49-1     1 Shutter Laser Cleaner
49-2     1 Shaft Laser Cleaner
49-3     1 E-Ring Laser Cleaner
49-4     1 Plate-Link Rear
49-5     1 Plate-Link Front
50     1 DEVE Open Link
51     1 DEVE Open Link Guide
52   116-1865-00 1 Cover-LSU (Laser Cover)
53   116-1885-00 1 Terminals
54   116-1566-00 1 Transfer Roller (T2) (Customer Replaceable
      Spare)
55     1 Bracket LVPS (SMPS) Cover
56     1 Fuser Unit Duct
56-1     1 Fuser Duct Lower
56-2     1 Fuser Duct Upper
56-S8     1 Screw-Taptite
57     1 Waste Toner Cartridge
57-1     1 Waste Toner Cover Upper
57-2     1 Waste Toner Cover Lower
57-3     2 Toner Cap OPC
58   116-1910-00 1 Main Drive Hardware Kit
S2   P/O Screw Kit 2 Screw-Tapping
S5   P/O Screw Kit 6 Screw-Taptite
S8   P/O Screw Kit 50 Screw-Taptite
S9   P/O Screw Kit 21 Screw-Taptite
S14   P/O Screw Kit 11 Screw-Taptite
S15   P/O Screw Kit 2 Screw-Machine

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2.0 - Front Cover
No.   Part number   Qty   Part Name and (part description)  
0     1 Xerox Front Cover
1     1 Cover-Front Hinge F
2     2 Cover Front Hinge R
3   116-1917-00 1 Waste Cartridge Lock
5   116-1937-00 2 Front Cover Lock
6   116-1918-00 1 Waste Cartridge Lock Spring
7     2 Strap
8   116-1938-00 1 Front Cover Deco
9   116-1869-00 1 Front Cover Inner
10   116-1870-00 1 Front Cover
11   116-1871-00 2 Front Cover Latch
12     1 Cover OPE Frame
13     1 OPE Key 1
14     1 OPE Key 1 Cap
15     1 OPE Key 2
16     1 OPE Key 2 Cap
17     1 Label(P) Front Inner
18     1 Sub-Panel Board
19   333-4414-00 1 Front Panel Assembly (Control Panel)
S4   P/O Screw Kit 2 Screw-Taptite
S5   P/O Screw Kit 6 Screw-Taptite
S8   P/O Screw Kit 4 Screw-Taptite
S3   P/O Screw Kit 4 Screw-Tapping

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3.0 - Top Cover

No.   Part number   Qty   Part Name and (part description)  
0   116-1856-00 1 Top Cover ASM
1     1 Cover Top
2     1 Spring-CS
3     1 Cover Top Button
5     2 Cover Top Opener
6     2 Cover Top Stacker
7     1 Stopper-Stacker F
8     1 Stopper-Stacker R
9     1 Lavel(P)-Top
S15   P/O Screw Kit 2 Screw-Taptite

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4.0 - DEVE Cover (Door A)
No.   Part number   Qty   Part Name and (part description)  
0   116-1857-00 1 DEVE Cover ASM (Door A)
1     1 Spring TS
2     1 Cover DEV Lock Bar
3     1 Label(P) DEVE Cover
4     1 Cover Dup Locker F
5     1 Cover Dup Locker R
6     1 Cover DEVE
7     1 Cover DEVE Inner
8     8 Cover DEV Spring CAp
9     1 Cover DEVE Hinge
10     1 Cover Duplex Handle
11     8 Spring CS
12     1 DEVE Open Link
S14   P/O Screw Kit 10 Screw-taptite

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5.0 - Exit Assembly
No.   Part number   Qty   Part Name and (part description)  
0   116-1853-00 1 Exit ASM
1     1 Cover Exit
2     1 C/Exit Lock Cover
3     1 Cover Exit Bar
4    1 Cover Sup Locker F
5     1 Cover Sup Locker R
6    2 Spring TS
7     1 Cover Exit Guide
8    1 Cover Exit F Cap
9     1 Cover Exit R Cap
10     1 Cover Exit Hinge
11   116-1939-00 1 Exit Frame ASM
11-1     1 Guide Exit Upper
11-2     1 Roller Exit Drive
11-2-1     1 Roller Exit Drive Idle
11-3     1 Bearing Large DP
11-4     1 Ground Exit
11-5     1 Bearing Large DP
11-6     1 Gear Duplex
11-7   P/O Hardware Kit 1 C-Ring
11-8     3 Gear-Dup Idle
11-9   P/O Hardware Kit 3 CS Ring
11-10     1 Brush Antistatic
11-11     1 Holder Ground Ball
11-12     1 Guide Exit Lower
11-13     4 Roller FD F
11-14     4 Roller FD R
11-15     4 Holder Exit
11-16     4 Spring ETC Exit Lower Idle
11-17     1 Roller Exit Idle
11-18     2 Roller Exit F_up
11-19     1 Ground Exit Plate
11-20     2 Unit-Terminal:L
11-20-1     1 Spring ETC-HV Small
11-20-2     1 Shaft HV Large
11-21     3 Spring-ETC Clutch
11-22     1 Sheet-Exit Upper
11-S8     4 Screw-Taptite
12     1 Label(P)-Exit
13     1 Guide-Exit Rear
S8   P/O Screw Kit 12 Screw-Taptite
S14   P/O Screw Kit 2 Screw-Taptite
S19   P/O Screw Kit 4 Screw-Taptite

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6.0 - Duplex Assembly
No.   Part number   Qty   Part Name and (part description)  
0   116-1928-00 1 Duplex ASM
1     1 Cover Right
1-1     1 Cover Duplex
1-2     1 Cover Dup Lock Shaft
1-3     1 Cover Duplex Handle
1-4     1 Spring TS
1-5     1 Cover Dup Locker F
1-6     1 Cover Dup Locker R
1-7     1 Cover Duplex Link
1-8     1 Cover Duplex Link R
1-9     1 Cover Duplex Rail
1-10     1 Cover Duplex Rail R
1-11     2 Spring EX
1-12   116-1877-00 1 MPT Tray ASM (Multi-Purpose Tray)
1-12-1     1 Tray Case MPT
1-12-2     2 Tray Link MPT
1-12-3     1 Guide Latch
1-12-4     1 Tray Cover MPT
1-12-5     1 Side Guide MPT
1-12-6     1 Tray Exit MPT
1-12-7     1 Label(R)Height MPT
2   116-1878-00 1 Duplex Unit
2-1     1 Bracket Guide A
2-2     1 Holder Saw
2-3     1 Plate Saw
2-4     1 Frame Duplex
2-5     2 Pulley Belt
2-6     1 Belt Timing
2-7     2 Gear-Duplex Idler_Z25
2-8     1 Cover Belt
2-9     1 Bracket Ground TR
2-10     2 Spring ES
2-11     1 Gear-MPT/Dup Drive
2-12     1 Unit-T2_Assy
2-12-1     1 E-Ring
2-12-2     1 Gear Transfer Idler Z47
2-12-3     1 Shaft Guide TR
2-12-4     2 Holder Transfer
2-12-5     1 Lever TR Front
2-12-6     1 Lever TR Rear
2-12-7     1 Link TR Front
2-12-8     1 Link TR Rear
2-13     1 Bracket Ground TR1
2-14     2 Shaft Dup Driver
2-15     2 Rubber Exit RPR
2-16     2 Bushing TX(B4)
2-17     2 Roller Exit
2-18     2 Fuser Exit Spring
2-19     1 Bracket Guide B
2-20     1 Bracket Guide Duplex
2-21     1 Bracket Ground B
2-22     1 Bracket Ground A
2-23     1 Bracket Ground D
2-24     1 Bracket Ground C
2-25     1 CBF-Harness Control Panel Ground (OPE)
2-26     1 Bushing Feed
2-27     1 Guide Lower Duplex
2-28   P/O Hardware Kit 1 Ring CS
2-29     1 Guide Feed
2-30     1 Poly Washer
S5   P/O Screw Kit 19 Screw-Taptite
S8   P/O Screw Kit 19 Screw-Taptite

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7.0 - DEVE Drive Assembly
No.   Part number   Qty   Part Name and (part description)  
0   116-1851-00 1 DEVE Drive ASM
1     1 Bracket DEVE Front
2    4 Clutch Spring DEVE
3    4 Shaft DEV#E Clutch
4    12 Bushing D6/L4
5  P/O Hardware Kit 12 E-ring
6    4 Shaft DEVE Drive
7    4 Washer Plain
8    4 Gear DEVE Drive 2_Z20
9    1 Gear Idle Z51
10    1 Harness Guide
11    1 Gear ITB Clean RDCN
12    1 Gear DEVE RDCN
13    3 Gear DEVE Idle_Z41
14    1 Gear DEVE Idle_Z53
15    1 Bracket DEVE Rear
16  116-1880-00 1 Motor BLDC-DEVE (DEVE Motor)
17    4 Washer Plain
18    12 Pin ADF
19    4 Gear DEVE Drive 1_Z25
20    4 Gear DEVE Clutch 2_Z33
S11    4 Screw -Taptite
S12    5 Screw -Taptite

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8.0 - Main Drive Assembly


No.   Part number   Qty   Part Name and (part description)  
0   116-1850-00 1 Main Drive ASM
1   116-1880-00 1 Motor BLDC-Main Drive (Main Motor)
2    1 Duplex Solenoid
3  116-1880-00 1 Clutch Cam Solenoid
4    1 Clutch Electric Feed
5    3 Busing 8/5
6    6 Bushing D6/L4
7  P/O Hardware Kit 1 Spring ETC Solenoid DP
8    1 Gear Feed Drive_Z37
9    1 Gear Fuser Drive 1_Z47
10   1 Gear Fuser Drive 2_Z30
11   1 Gear Idle Z51
12    3 Gear Idle Z53
13    1 Gear ITB (Transfer Belt) Drive 1_Z90
14    1 Gear Idle Drive 2_Z30
15    1 Gear OPC Drive 1_Z120
16   1 Gear OPC RDCN_Z120/Z60
17   2 Gear RDCN_Z110/Z37
18    1 Gear RDCN_Z120/Z60
19    1 Gear Swing Drive
20   1 Gear T2 Drive Z_25
21   1 Shaft Feed Drive
22   1 Shaft Fuser Drive
23    1 Shaft ITB (Transfer Belt) Drive
24    1 Shaft OPC (Imaging Unit) Drive
25    1 Shaft T2 Cam
26   1 Shaft T2 Drive
27    4 Gear Exit/U,ID
28   1 Bracket Main Front
29    1 Bracket Main Rear
30    1 Link Solenoid
31    1 Hub Clutch
32   1 Clutch
33    3 Washer Plain
34   3 Washer Plain
35   3 Washer Plain
36 P/O Hardware Kit 1 C-Ring
37   1 E-Ring
38   2 ICT-PIN ADF
S11 P/O Screw Kit 6 Screw-Taptite
S17 P/O Hardware Kit 4 Screw-Taptite

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9.0 - Fuser Assembly

No.   Part number   Qty   Part Name and (part description)  
0   119-1579-00
116-1567-00		 1
1		 230V Fuser Assembly
110V Fuser Assembly
1     2 Roller-Heat
2    2 Bearing Fuser F
3    2 Bearing Fuser Gear
4    2 Gear Fuser Z35
5    2 Spring-ETC-PR
6    1 Fuser Upper
7    1 Fuser Lower
8    1 Ground Fuser
9    1 NPR Electrode AC Wire
12    2 Thermostat
13    1 NPR Electrode F
14    1 NPR Electrode PR
15    1 NPR Electrode AC Plate
16    1 Cover Thermostat
17    1 Cover Clearing
18    1 Roller Exit Idle
19    2 Roller Exit F_Up
20    1 Guide DP Side
21    1 NPR Electrode Connector
22    1 Halogen Lamp 300w (110v/220V)
23    1 Halogen Lamp 300w (110v/220V)
24    1 Actuator Exit
25    1 Spring ETC Actuator
26    1 Guide Output
27    1 Actuator Exit
28    1 Thermistor NTC
30    4 Nut Hexagon
31    1 Label(P) Fuser 110V/220V
32    1 CBF Harness Fuser
33    1 Frame Drawer Connector
34    4 *Cover Dime Screw
35    2 Screw-Taptite
S10  P/O Screw Kit 10 Screw-Assembly Machine
S8  P/O Screw Kit 13 Screw-Taptite
* 4 Cover Dime Screws are included with a replacement Fuser.

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10.0 - Paper Tray, Tray 1 (FCT)
No.   Part number   Qty   Part Name and (part description)  
0   116-1854-00
1 Paper Tray, Tray 1 (FCT)
1     1 Frame Cassette
2    1 Cover Cassette
3    1 Guide Side CST
4    1 Guide Front CST
5    1 Guide Rear
6    1 Plate K/UP
7    1 Finger
8    1 Spring Plate Guide
9    1 Guide Plate Paper
10    2 Spring
11    1 Spring Locker
12    1 Locker Plate
13    2 RPR Pad CST
14    1 Label (R)-Height Xerox
15    1 Label (P)-Instruction
S8  P/O Screw Kit 1 Screw_Taptite

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11.0 - Paper Tray, Tray 2 (SCF)
No.   Part number   Qty   Part Name and (part description)  
0   116-1940-00
1 Paper Tray, Tray 2 (SCT)
1     1 Frame Cassette
2    1 Cover Cassette
3    1 Guide Side CST
4    1 Guide Front CST
5    1 Guide Rear
6    1 Plate K/UP
7    1 Finger
8    1 Spring Plate Guide
9    1 Guide Plate Paper
10    4 Spring CS
11    1 Spring Locker Plate
12    1 Locker Plate
14    1 Side Guide
15    2 RPR Pad CST
16    1 Label (P)-Instruction
17    1 Label (P)-Height CST
18    1 Label (P)-LTR/A4
19    1 Label (P)-Load CST
S8    4 Screw_Taptite

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12.0 - Optional 500-Sheet Feeder (SCF)
No.   Part number   Qty   Part Name and (part description)  
0  119-6506-00 1 500-Sheet Feeder
1    1 Hou-Motor
1-1    1 Ground_Roller
1-2  P/O Hardware Kit 4 E-ring
1-3    1 Motor Step
1-4    1 Pick-up Solenoid
1-5    1 Gear P/UP DRV SCF
1-6    1 Gear Idler Option
1-7    1 Gear Idle Z30
1-8    1 Gear Idle SCF
1-9    2 Bracket Gear
S9    5 Screw_Taptite
2    1 Hou-Guide Lower SCF
2-1    1 Lower Guide Rail
2-2    2 Spring CS
2-3    2 Bushing Idle Roll SCF-16
2-4    1 Holder Idle Roll-16
2-5    1 Cover Guide Lower
2-6    1 Guide Lower
2-7    1 Roller Idle
2-8    1 Label(P) Jam
S5    4 Screw_Taptite
3    1 HOU-Guide Upper SCF
3-1    1 E-ring
3-2    1 Spring Pickup
3-3    1 Gear Pickup
3-4    1 Gear Feed
3-5    1 Actuator Empty
3-6    1 Shaft Pickup
3-7    1 Guide Upper
3-8    4 Bearing Shaft
3-9    1 Bushing P/U MPT
3-10    2 Rubber Pickup
3-11    1 Roller Feed
3-12    1 Board Sub SCF Cover Sensor
3-13    1 Board Sub SCF IP_Empty Sensor
4    2 Foot ML80
5    1 Cam Catch
6    1 Plate Groung (A)
7    1 Plate Locker (L)
8    1 Plate Locker (R)
9    9 Base Deco
10    4 Unit Terminal TR L
11    1 Cover Top
12    1 Door Side
13    1 Frame Base
14    1 Cover Sensor
16    1 Harness Driver Ground
17    1 Harness SCF_8P
18    1 Board SUB-SCF
S5  P/O Screw Kit 8 Screw-Taptite
S8  P/O Screw Kit 26 Screw-Taptite

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13.0 - Main Frame

No.   Part number   Qty   Part Name and (part description)  
1   116-1872-00 1 OPC Waste Toner Duct
1-1   116-1956-00 1 Waste Toner Motor ASM
1-1-S1     2 Screw-Machine
1-1-1   116-1957-00 1 E-ring (also in hardware kit)
1-1-2   116-1958-00 1 Waste Toner Motor-DC
1-1-3     1 Bracket Waste Toner Motor
1-1-4     1 Gear Worm Wheel Idle
1-1-5     1 Gear Worm Waste Toner
1-2     1 Harness Toner Ground
1-3     2 Bushing D6/L4
1-4     1 Vibrator Inlet Plate
1-5     1 Base M Waster Toner
1-6     1 Pipe Waste Bar
1-7     1 Cam M Waste Duct Outlet
1-8     1 Gear Worm Wheel Z35
1-9     1 Waste Toner Motor ASM
1-10     1 Duct M Waste Lifter
1-11     1 Duct M Waste Toner Inlet 1
1-12     1 Duct M Waste Toner Inlet 2
1-13     1 Pipe Waste Transfer
1-14     1 Sponge Waste Lifter 1
1-15     1 Sponge Waste Lifter 2
1-16     1 Sponge Waste Duct OPC
1-17     1 Sponge Waste Cover
1-18   116-1957-00 1 E-Ring (also in hardware kit)
1-19     1 Spring CS
1-20     2 Spring CS
1-S8     6 Screw Taptite
2     1 Holder Eraser
3     1 LSU Guide Bracket
3-1     1 Bracket LSU
3-2     1 LSU Base
3-3     1 Ground LSU
3-4     2 IPR Plate OPC OEM
3-5   116-1885-00 2 Unit Terminals
3-6     1 Cover OEM Upper
3-7   116-1950-00 1 Harness Main OPC_OEM
3-S5   P/O Screw Kit 2 Screw-Taptite
3-S9   P/O Screw Kit 5 Screw-Taptite
4     1 Sheet HV Harness
5     1 Bracket HVPS
5-1     3 Guide HVPS Board
5-2     1 Bracket HVPS Lower
5-3     2 Cable Clamp
6     1 Guide paper T2
7     1 Fuser Base
8   116-1873-00 1 ITB Cam ASM (Transfer Belt Cam)
9   1 Frame Base
10     1 Frame Rear
11     1 Frame Front
12   116-1874-00 1 Erase Lamp
13     1 ShutterTension
14   P/O Hardware Kit 4 Ring CS
15     1 Cable Clamp
16   116-1919-00 1 Dust Cover OPC
17   116-1920-00 1 OPC Toner Housing
17-1     1 Vibration Plate Outlet
17-2     1 Bushing Waste Cam M
17-3     1 Cap Shutter Transfer Belt
17-4     1 Housing Transfer
17-5     1 Shutter Transfer OPC
17-6     1 Sponge Toner Cartridge
17-7     1 Sponge Cap Shutter
17-8     1 Sponge Duct Toner OPC
17-9     1 Sponge Tank Toner OPC
17-S5   P/O Screw Kit 2 Screw-Taptite
17-S8   P/O Screw Kit 1 Screw-Taptite
18     2 Spring Clutch
19   116-1949-00 1 CBF Harness Waste Motor
20   116-1866-00 1 SUB DEVE Drive Board
21     1 Harness Main FSR Roll
22   116-1941-00 1 CBF Harness Main Eraser
23     1 Ground Fuser Frame
24     1 Sheet Eraser Lamp
25     1 Gear Fuser DRV Outer
26     1 Gear-DP Idle
27     2 Gear Exit Idle Z17
28     1 Ground Paper Guide
29     1 Cover Fuser Base
30     1 Cover Harness Fuser
31     1 Laser Shutter Cover
32   116-1885-00 4 Terminals
33     1 Washer Plain
S5   P/O Screw Kit 8 Screw-Taptite
S6   P/O Screw Kit 1 Screw-Taptite
S7   P/O Screw Kit 2 Screw-Taptite
S8   P/O Screw Kit 29 Screw-Taptite
S9   P/O Screw Kit 2 Screw-Taptite
S14   P/O Screw Kit 7 Screw-Taptite

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14.0 - Front Frame Assembly
No.   Part number   Qty   Part Name and (part description)  
0    1 Frame Front
1-1   116-1879-00 1 Waste Toner Sensor
1-1  P/O Hardware Kit 1 Ring CS
1-2    1 Holder M Waste Toner Sensor
1-3  116-1881-00 1 Waste Toner Sensor Actuator
1-4    1 Sub Waste Sensor
2    1 Transfer Blet Lifter
2-1    1 Sponge Duct Toner Transfer Blet Lift
2-2    1 Duct Toner Transfer Blet Lifter
2-3    1 Sponge Transter Blet Duct
3  116-1883-00 1 Transfer Blet Waste Toner Housing
3-1    1 Housing M Waste Toner Transfer Belt
3-2    1 Sponge Duct Toner OPC
3-3    1 Cap Shutter Transfer Belt
3-4    1 Shutter Transfer Belt
3-5    1 Sponge Tranfer Belt Tank Dust
3-6    1 Sponge Tranfer Belt Tank Toner
3-7    1 Sponge Cap Shutter
3-S8    1 Screw-Taptite
4  P/O Hardware Kit 3 Ring CS
5  116-1875-00 1 Exit Sensor
6    1 Plate Guide T2 Front
7    1 Bracket Laser F
8  116-1885-00 12 Terminals
9    1 Ground HVPS Laser
10    1 Link Lock OPC F
11    1 Lever Transfer Blet Lock Front
12    1 Label(R) Color Bar
13    1 Harness Bushing Ground
14    1 Bracket Guide HVPS R
15    1 Bracket Exit Hinge F
16    1 Transfer Belt Hinge Ground
17    1 Transfer Belt Guide Tortion
18    1 Guide Tortion
19    1 OPC/Transfer Belt Ground
20    1 OPC Lock Front
21    1 OPC/Laser Ground
22    1 Shutter Tortion
23    1 Frame Front
24    1 Cover Top Lever In
25    1 Cover Top Lever Out
26    1 DEVE Open Plate
27    1 DEVE Open Plate Guide
28  116-1921-00 1 Spring CS
29    1 Lock Transfer Belt Front
30    1 Lock Cover Front
31    1 Rack OPC
32    1 Spring CS
33    1 Guide Lock OPE F
34    1 Sponge Dust Transfer Belt Cover
35    1 Sponge Dust Imaging Unit Cover
36  116-1922-00 1 DEVE OEM Board
37  116-1923-00 2 Spring CS (Frame)
38    1 Spring Transfer Belt Lock (ITB)
39    1 Spring Toner Duct Housing
S5  P/O Screw Kit 6 Screw-Taptite
S7  P/O Screw Kit 6 Screw-Taptite
S8  P/O Screw Kit 26 Screw-Taptite

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15.0 - Front Frame Assembly

No.   Part number   Qty   Part Name and (part description)  
0   1 1 Frame Rear
1   P/O Hardware Kit 7 Ring CS
2   116-1942-00 1 CBF Harness HVPS Charge
3   116-1943-00 1 CBF Harness HVPS T1
4   116-1944-00 1 CBF Harness HVPS T2
5     1 Feed Unit
6     1 Plate Switch Duplex
7     1 Plate Guide T2 Rear
8     1 Ground Main Transfer Belt Drive
9     1 Ground Laser DEVE Drive
10     1 Ground HVPS Laser Lower
11     1 Ground Exit Drive
12     1 Gear RDCN Feed Outer
13     1 Gear T2 Idle Z27
14     1 Gear T2 RDCN Z32/Z23
15     1 Lever Transfer Unit Lock Rear
16     1 Bracket Laser R
17     1 Bracket Guide HVPS F
18     1 Bracket Lock Transfer Belt
19     1 Bracket Exit Hinge R
20     1 Plate Fuser
21     1 Plate Lock Transfer Belt
22     1 Plate OPC HV
23     1 Plate T1
24     1 Plate T2
25     1 Ground HVPS
26     1 Ground Main
27     1 Frame Rear
28     1 Cover T1 HV
29     1 Cover T2 HV
30     1 Guide Lock Imaging Unit
31     1 Link Lock Imaging Unit
32     1 Lock Transfer Belt
33   116-1884-00 1 Holder Guide Exit
34   116-1885-00 2 Terminals
35   116-1886-00 1 Harness 100M Ground
36   116-1887-00 1 Cover Open Sensor ASM
S5   P/O Screw Kit 1 Screw-Taptite
S6   P/O Screw Kit 1 Screw-Taptite
S8   P/O Screw Kit 1 Screw-Taptite
S9   P/O Screw Kit 1 Screw-Taptite

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16.0 - Base Frame Assembly
No.   Part number   Qty   Part Name and (part description)  
0   116-1925-00 1 Base Frame
1   116-1889-00 1 MPT Pickup ASM
2   116-1890-00 1 Tray 1 Pickup ASM
3   116-1891-00 1 Harness SCF
4   116-1926-00 1 Assembly, AC Switch
5     1 Guide Rail
6     2 Foot ML80
7     1 Ground Tray 2 (SCF)
8     1 Screw Cover Locking Cap
9     1 Cover M Base Bar
10     1 Cam Catch
11     1 Gear-Pickup
12     1 Bracket Base Bar
13     1 Channel Frame Base
14     1 Bracket DEVE Hinge F
15     1 Bracket DEVE Hinge R
16     1 Bracket Power
17     1 Sheet Guide Paper
18     1 Frame Base
19     1 Guide Tray 2 (SCF) Paper
20     1 Paper Guide
21   116-1959-00 1 Bearing
22   116-1892-00 1 Solenoid Pickup
23   116-1893-00 1 Temp Sensor
24     1 Washer Plain
25     1 Laser Harness Ground
26     1 Washer
S7   P/O Screw Kit 4 Screw-Taptite
S8   P/O Screw Kit 15 Screw-Taptite
S14   P/O Screw Kit 12 Screw-Taptite

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17.0 - MPT Assembly
No.   Part number   Qty   Part Name and (part description)  
0   116-1889-00 1 MPT Pickup ASM
1    P/O Hardware Kit 2 E Ring
2    116-1894-00 1 MPT Solenoid
3      1 Spring Cam MPT
4      1 Spring Pickup MPT
5      1 Spring MPT
6      1 Bracket Solenoid
7      1 Holer Cam MPT
8      1 Roller Cam MPT
9    116-1895-00 1 Actuator, MPT Empty
10      1 MPT Adjuster
11      1 MPT Cam Pickup
12      1 MPT Frame
13      1 MPT Holder Pad
14      1 MPT Holder Sensor
15    116-1945-00 1 PMO-Housing Pickup MPT
16    116-1946-00 1 PMO-Lift Plate, MPT
17      2 MPT Idle Pickup
18    116-1947-00 2 Bushing
19    116-1948-00 1 Pick Roller, MPT
20      1 Pad MPT (PLUS)
21      1 Pad Lift Up MPT
22    116-1896-00 1 MPT Empty Sensor
23      1 Gear P/U MPT
24      1 Washer Plain
S5    P/O Screw Kit 2 Screw-Taptite
S9    P/O Screw Kit 1 Screw-Taptite

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18.0 - Pickup Assembly
No.   Part number   Qty   Part Name and (part description)  
0   116-1890-00 1 Tray 1 Pickup ASM
1      1 Pickup Spring
2      1 Ground Feed
3      1 Guide Input
4      1 Cap Connector L
5      1 Cap Connector U
6    116-1897-00 1 Actuator Tray 1 Empty
7      1 Pickup Shaft
8      1 Guide Paper
9    116-1898-00 1 Tray 1 Empty Sensor
10      1 Bearing Shaft
11    116-1947-00 1 Bushing
12    116-1951-00 1 Pick Rollers Tray 1

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19.0 - Feeder Assembly

No.   Part number   Qty   Part Name and (part description)  
0     1 Feed Unit
1      1 Holder Pinch C3
1-1     1 Holder Pinch C3
1-2     1 Roller Feed L
1-3     1 Feed Idler Shaft
2   1 Holder Pinch C5
2-1    1 Holder Pinch C5
2-2     1 Roller Feed L
2-3     1 Feed Idler Shaft
3    1 Holder Pinch M
3-1     1 Holder Pinch M
3-2     1 Roller Feed L
3-3     1 Holder Feed
3-4     1 Roller Feed S
3-5    2 Feed Idler Shaft
4    1 Frame Feed
5 P/O Hardware Kit 4 E Ring
6   1 Bushing Feed Mid
7   1 Bracket Feed Mid
8   6 Washer Plain
9 116-1890-00 1 Roller Feed Mid
10    1 Shaft Feed Mid
11   3 Bushing Pickup MPT
12   1 Ground Pickup Plate
13 116-1900-00 1 Roller Feed
14   1 Shaft Feed
15   1 Gear MPT/DUP Drive
16   1 Pulley Feed L
17    1 Gelt Timing Gear
18   1 Gear Feed
19   1 Pulley Feed S
20   1 Bracket Feed
21   1 Pulley Idle
22 P/O Hardware Kit 1 Ring CS
23   1 Spring Feed Mid
24   1 Spring Feed Mid A
25   1 Spring Feed MPT
S8 P/O Screw Kit 1 Screw-Taptite

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20.0 - Paper Guide Assembly

No. Part number Qty Part Name and (part description)
0    1 Paper Guide
1   116-1901-00 1 Feed Sensor Cover
2   116-1902-00 1 Feed Sensor
3   116-1903-00 1 Feed Sensor Actuator
4     1 Paper Guide Bracket
5   116-1952-00 2 Sheet - Paper Guide
6   116-1953-00 1 Guide Paper Path
7     1 Actuator Spring
S9   P/O Screw Kit 5 Screw-Taptite

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21.0 - Transfer Belt Cam Assembly
No. Part number Qty Part Name and (part description)
0 116-1873-00 1 ITB Cam ASM (Transfer Belt Cam)
1   1 Transfer Belt Cam Lower
2 116-1904-00 1 PTL SensorUpper Erase Lamp (PTL)
3 116-1905-00 1 PTL Path
4   1 Shaft Transfer Belt Cleaning Cam
5   1 Transfer Belt Cleaning Cam
6   1 Bushing D6/L4
7 P/O Hardware Kit 1 E Ring
8   1 Transfer Belt Cam Upper
9   1 Harness Set Drawer
10   1 Cover Cam Shaft
11   1 Guide Erase Lamp Spring
12 P/O Hardware Kit 1 Erase Lamp Spring
13 P/O Hardware Kit 1 Ring CS
14 116-1955-00 1 Temp Sensor
S9 P/O Screw Kit 5 Screw-Taptite
S18 P/O Screw Kit 2 Screw-Special

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22.0 - Fuser Base Assembly
No. Part number Qty Part Name and (part description)
0   1 Fuser Base
1   1 Fuser Base
2 116-1907-00 1 Housing Switch AC
3 116-1906-00 1 Switch AC
S8 P/O Screw Kit 2 Screw

23.0 Kits and Accessories
Description Part Number
Screw/Washer Kit (See page 9-3) 116-1908-00
Hardware Kit 116-1909-00
Main Drive Hardware Kit 116-1910-00
LVPS Fuse Kit 116-1960-00

Miscellaneous Items
Description Part Number
Network Interface Board (DN Model (Only) 116-1916-00
128 Mbytes, 16M x 64, PC133; Memory DIMM (Phaser 3540 Laser Printer) 097S03136
World Kit 061450400
Printer Repackaging Kit 065062600

Power Cords
Description Part Number
Cord, Power, Standard, 115V 161-0066-00
Cord, Power, Euro, 220V 161-0066-09
Cord, Power, UK, 240V 161-0066-10
Cord, Power, Aust, 240V 161-0066-11
Cord, Power, Swiss, 220V 161-0154-00
Cord, Power, Danish, 250V 161-0240-00
Cord, Power, Chinese, 250V 161-0304-00
Cord, Power, Argentina, 240V 161-0307-00

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